Insulation

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CE184 - Practical refurbishment of solid-walled houses from The Energy Saving Trust is very good for advice for retrofitting insulation for solid wall housing. See also GPG293 / CE118 - External insulation for dwellings which covers new build and refurbishment and CE120 Energy efficient loft extensions

http://www.action21.co.uk/existing_buildings.html

U-value calculator

Sheffield Insulations

Contents

External Wall Insulation

Energy Saving Trust products: http://www.energysavingtrust.org.uk/Compare-and-buy-products/Insulation/External-insulation


Insulation Types

For full fill cavities from sheffins:

Cellecta Yelofoam XWL 0.029 W/mK
Crown DriTherm Cavity Slab 32 0.032 W/mK £99.18 inc VAT per m3 from noisestopsystems.com
Isover Cavity Wall System (CWS) 0.036 W/mK
Rockwool Cavity 0.037 W/mK £42.80 +VAT per m3 from just-insulation.com
Jabfill 0.038 W/mK
Foamglas Wallboard 0.038 W/mK
Thermafleece 0.039 W/mK £95 +VAT per m3 from greenbuildingstore.co.uk

Cork

http://www.environomix.co.uk/?area=products&p=cork

http://www.alumascfacades.co.uk/cork.aspx?id=117

Wool

Thermafleece

Thermafleece utilises hollow wool fibres, blended to an optimum density producing first class thermal and acoustic performance whilst minimising impact on the environment.

http://www.secondnatureuk.com/Natural_Insulation_Products/Thermafleece/


Aerogel

http://www.aerogel.com/markets/c_house.html

Spacetherm

http://www.spacetherm.com/

Polyisocyanurate AKA PIR

EcoTherm

http://www.ecotherm.co.uk/ecotherm.aspx

Celotex

http://www.celotex.co.uk/

They do a product consisting of insulation bonded to plasterboard, Celotex PL3000: http://www.celotex.co.uk/Products/Celotex-Products/Celotex-PL3000

Kingspan

http://www.kingspan.com/

These products are expensive. However Kingspan can also be bought as seconds, panels which may have slight damage but essentially fine to use that can save a lot of money.

Brick slip faced insulation

Renovating the existing stock is going to result in a lot of placed where a brick face is desired for appearance sake but there isn't room or the budget for one (for example in a passageway or a front facade), in cases like this brisk slips ficed to insulation might be an answer.

Wonderwall cladding system

The Wonderwall composite panel system comprises a clay brick slip finish attached to a backing panel / carrier sheet which in turn is adhered to a Kingspan board.

http://www.buildingdesign.co.uk/arch/hanson/hanson.htm

http://www.hanson.co.uk/175/buildingsystems/wonderwall.html

http://www.hanson.co.uk/samples/pdfs/Brick%20and%20cladding/Wonderwall.pdf

http://www.redbloc.co.uk/wonderwall.html

Hemcrete

http://www.limetechnology.co.uk/pages/hemcrete.php

Wood Fibre

Pavatex

http://www.pavatex.co.uk/

Heraklith

http://www.skanda-uk.com/heraklith.htm http://www.skanda-uk.com/heraklithProducts.htm

Foamglas

http://www.foamglas.co.uk/

Pros: inert, impervious to moisture, U values are comparable to wood fibre insulation

Cons: impervious to moisture

Ideal for below DPC, eg: http://climatex.org/images/634/

External Render Finishes

K rend

http://www.k-rend.co.uk/

Cavity Closers

300mm cavities require special detailing.

BigBlok Cavity Closer System

125mm, 150mm and 300mm closures are in-stock now with special orders of incremental sizes easily achieved. http://www.cavalok.com/wide_cavity_closures.html

UNICLOSER XCC

UNICLOSER XCC incorporates a high performance extruded polystyrene thermal core and at least one rigid dpc profile They also say they will make them upto 300mm wide http://www.cellecta.co.uk/Cavity_closers.htm

Wall Ties

How do you build with a wide full-fill cavity...?

With long wall ties. These are available in stainless steel (Ancon, Helifix), pultruded basalt (Magmatech/Ancon 'Teplo'), Nylon ('REFUS'), and GRP ('Qwik-fix FGRP').


Manufacturer Name Conductivity Cross-section Area Length Cavity widths URL Comments
Magmatech Teplo2 0.7w/mK 28.2mm2 325 176-200mm http://www.ancon.co.uk/what-s-new/low-conductivity-wall-ties/ Now supplied by Ancon
Magmatech Teplo2 38mm2 350,375,400,425 201-300mm http://www.ancon.co.uk/products/wall-ties-and-restraint-fixings/technical-information/u-value-calculations/
Ancon Staifix two-part 17w/mK 60mm2 225-300 http://www.ancon.co.uk/what-s-new/low-conductivity-wall-ties/ Thermally broken tie
Helifix TurboTie Consult technical for cavities wider than 125mm
Borring Plast REFUS 300,365 http://www.borringplast.dk/REFUS_Murbindere_964.asp No BBA certification, so calcs required. Danish.
Qwik-fix FGRP tie 0.19w/mK 275, 325 120-150, 150-200 http://www.qwikfixings.com/glass-fibre-wall-ties.aspx BBA certified. Irish company
The only two stainless steel wall ties readily available in the UK at 300mm cavity width, are the Ancon and the Helifix.

Using steel wall ties increases the heat loss by between 17 and 33%. Another way of expressing this is to say that this means that the ties in our 300mm fully filled cavity are negating the insulating effect of 75mm(Anacon) or 50mm(Helifix) of insulation. This sort of inaccuracy can be a real problem for low energy buildings.

An alternative would be to look at plastic wall ties, of which the best known is the Dutch Refus wall tie, made of glass reinforced nylon, but the new Irish Qwik-fix is also useful for cavities up to 200mm. The Refus is used in Holland in fully filled cavities, but only up to 250mm cavity width. It is harder to specify since it has no BBA certification or other current UK standard, but personal experience has shown that the manufacturer’s test data can be readily used by a structural engineer to determine suitability (my house is built using these some 10 years ago). The low conductivity means the effect of these ties on the thermal bridging is negligible, such that a 250mm fully filled cavity with these ties is equivalent to a 300mm with the Helifix, or a 350mm with the Ancon (stainless).

Wide and thermally efficient cavity wall tie manufacturers:



http://www.buildingforafuture.co.uk/autumn01/37-52.pdf

TeploTie

TeploTie is available for use in cavities of 50mm to 300mm in width.

http://magmatech.co.uk/index.php?option=com_content&task=view&id=14&Itemid=27

http://magmatech.co.uk/downloads/TeploTie.pdf

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